China Double Enveloping Worm Reduction Industry Transmission Gearbox Appilcation for Mixer with Best Sales

Item Description

Double Enveloping Worm Reduction Industry Transmission Gearbox Appilcation For Mixer

Description :
one, Large torque double enveloping worm equipment alter toughest working condition .
two,Common design double enveloping worm gearbox.
three, Clean and noiseless procedure double worm gearbox.
4, Greater driving effectiveness than standard worm equipment.
5, Escalating loading capability .
6, Rigorous quality check ahead of shipping and delivery
7, Tailored design and style for a variety of application
8, Lengthy lifestyle provider period of time
nine,suitable price tag with moderated
10, average price & substantial top quality

As 1 of  famous double enveloping worm gear manufacturers,SGR’s double throated worm equipment has benefit of Substantial performance, reduced noise, easy procedure , it enhance output torque that indicate escalating loading ability , improved equipment accuracy, and extended Long life service period of time . in SGR double enveloping worm gear design and style ,primarily based on various ratio, it has Multi-tooth meshed, permitted even bigger CZPT load . with the enhance of  number of driven gear tooth , that mean in contact with the worm considerably increases output  torque force. apart from increasing the variety of driven equipment enamel in make contact with with the worm,  double enveloping worm equipment also increase the make contact with surface on every gear tooth. 

Datasheet on CUW double enveloping worm gear reducer :

Model ShaftDia. (mm) Center Height (CUW) (CUW) Output shaft Dia. Energy Ratio Permitted Torque Bodyweight
(CUW) input Solid(h6) (mm) (mm) (kw) (Nm) (KGS)
a hundred 28 190 forty eight 1.forty one~eleven.5 10 .25~ 62 683-1094 forty two
a hundred twenty five 32 225 fifty five 2.forty two~19.7 10 .25 ~ 62 1170~2221 sixty five
140 38 255 65 three.94~25.nine 10 .25 ~ 62 1555 ~ 3473 85
160 42 290 70 four.39~35.seven 10 .25 ~ 62 2143 ~4212 120
180 forty eight 320 eighty 5.83~forty seven.5 10 .25 ~ 62 2812 ~ 5387 a hundred and seventy
200 55 350 90 7.52 ~61.2 10 .25 ~ 62 3624 ~6859 220
225 60 390 one hundred nine.9~81.four 10 .25 ~ 62 4872 ~ 9224 290
250 sixty five 430 one hundred ten twelve.9 ~one zero five 10 .twenty five~ 62 6284~11892 380
280 70 480 120 sixteen.9 ~ 138 10 .25 ~ 62 8347 ~ 15820 520
315 seventy five 530 140 22.5 ~183 10 .25 ~ 62 11068~ 19450 seven-hundred
355 eighty 595 a hundred and fifty thirty~245 10 .25 ~ 62 14818 ~28014  1030
400 90 660 170 32.1 ~261 10 .25 ~ 62 15786~29918 1400
450 a hundred 740 a hundred ninety forty two.6 ~347 10 .25 ~ 62 2571~39881 1980
500 one hundred ten 815 210 54.9 ~ 448 10 .25 ~ 62 27097~51180 2700

 

    US $1,000-2,000
    / Piece
    |
    1 Piece

    (Min. Order)

    ###

    Application: Motor, Machinery
    Hardness: Hardened Tooth Surface
    Installation: Horizontal Type
    Layout: Coaxial
    Gear Shape: Bevel Gear
    Step: Single-Step

    ###

    Samples:
    US$ 2000/Piece
    1 Piece(Min.Order)

    |
    Request Sample

    ###

    Customization:

    ###

    Model ShaftDia. (mm) Center Height (CUW) (CUW) Output shaft Dia. Power Ratio Permitted Torque Weight
    (CUW) input Solid(h6) (mm) (mm) (kw) (Nm) (KGS)
    100 28 190 48 1.41~11.5 10 .25~ 62 683-1094 42
    125 32 225 55 2.42~19.7 10 .25 ~ 62 1170~2221 65
    140 38 255 65 3.94~25.9 10 .25 ~ 62 1555 ~ 3473 85
    160 42 290 70 4.39~35.7 10 .25 ~ 62 2143 ~4212 120
    180 48 320 80 5.83~47.5 10 .25 ~ 62 2812 ~ 5387 170
    200 55 350 90 7.52 ~61.2 10 .25 ~ 62 3624 ~6859 220
    225 60 390 100 9.9~81.4 10 .25 ~ 62 4872 ~ 9224 290
    250 65 430 110 12.9 ~105 10 .25~ 62 6284~11892 380
    280 70 480 120 16.9 ~ 138 10 .25 ~ 62 8347 ~ 15820 520
    315 75 530 140 22.5 ~183 10 .25 ~ 62 11068~ 19450 700
    355 80 595 150 30~245 10 .25 ~ 62 14818 ~28014  1030
    400 90 660 170 32.1 ~261 10 .25 ~ 62 15786~29918 1400
    450 100 740 190 42.6 ~347 10 .25 ~ 62 20998~39881 1980
    500 110 815 210 54.9 ~ 448 10 .25 ~ 62 27097~51180 2700
    US $1,000-2,000
    / Piece
    |
    1 Piece

    (Min. Order)

    ###

    Application: Motor, Machinery
    Hardness: Hardened Tooth Surface
    Installation: Horizontal Type
    Layout: Coaxial
    Gear Shape: Bevel Gear
    Step: Single-Step

    ###

    Samples:
    US$ 2000/Piece
    1 Piece(Min.Order)

    |
    Request Sample

    ###

    Customization:

    ###

    Model ShaftDia. (mm) Center Height (CUW) (CUW) Output shaft Dia. Power Ratio Permitted Torque Weight
    (CUW) input Solid(h6) (mm) (mm) (kw) (Nm) (KGS)
    100 28 190 48 1.41~11.5 10 .25~ 62 683-1094 42
    125 32 225 55 2.42~19.7 10 .25 ~ 62 1170~2221 65
    140 38 255 65 3.94~25.9 10 .25 ~ 62 1555 ~ 3473 85
    160 42 290 70 4.39~35.7 10 .25 ~ 62 2143 ~4212 120
    180 48 320 80 5.83~47.5 10 .25 ~ 62 2812 ~ 5387 170
    200 55 350 90 7.52 ~61.2 10 .25 ~ 62 3624 ~6859 220
    225 60 390 100 9.9~81.4 10 .25 ~ 62 4872 ~ 9224 290
    250 65 430 110 12.9 ~105 10 .25~ 62 6284~11892 380
    280 70 480 120 16.9 ~ 138 10 .25 ~ 62 8347 ~ 15820 520
    315 75 530 140 22.5 ~183 10 .25 ~ 62 11068~ 19450 700
    355 80 595 150 30~245 10 .25 ~ 62 14818 ~28014  1030
    400 90 660 170 32.1 ~261 10 .25 ~ 62 15786~29918 1400
    450 100 740 190 42.6 ~347 10 .25 ~ 62 20998~39881 1980
    500 110 815 210 54.9 ~ 448 10 .25 ~ 62 27097~51180 2700

    Worm gear reducer

    A worm gear reducer is a gear reducer that uses a worm gear train to reduce the required force. Unlike traditional gear reducers, these units are small and require low horsepower ratings. This reduces their efficiency, but their low cost and compact design help make up for this shortcoming. However, these gear reducers have some drawbacks, including their tendency to lock up when reversing.
    worm_reducer

    high efficiency

    High-efficiency worm reducers are ideal for applications where high performance, repeatability, and accuracy are critical. It consists of an input hypoid gear and an output hypoid bevel gear. The input worm rotates perpendicular to the output worm, so for every revolution of the input worm, the output gear makes one revolution. This arrangement reduces friction (another source of energy loss) in a high-efficiency worm gear to at least two arc minutes.
    Compared with worm gear reducers, hypoid gearmotors offer several advantages, including lower operating costs and higher efficiency. For example, hypoid gear motors can transmit more torque even at high reduction ratios. Also, they are more efficient than worm gear reducers, which means they can produce the same output with a smaller motor.
    In recent years, the efficiency of worm gear reducers has been dramatically improved. Manufacturers have made great strides in materials, design, and manufacturing. New designs, including dual-enveloping worm gear reducers, increase efficiency by 3 to 8 percent. These improvements were made possible through countless hours of testing and development. Worm gear reducers also offer lower initial costs and higher overload capability than competing systems.
    Worm gear reducers are popular because they provide maximum reduction in a small package. Their compact size makes them ideal for low to medium-horsepower applications and they are reticent. They also offer higher torque output and better shock load tolerance. Finally, they are an economical option to reduce the device’s power requirements.

    low noise

    Low-noise worm gear reducers are designed to reduce noise in industrial applications. This type of reducer uses fewer bearings and can work in various mounting positions. Typically, a worm reducer is a single-stage unit with only one shaft and one gear. Since there is only one gear, the noise level of the worm gear reducer will be lower than other types.
    A worm gear reducer can be integrated into the electric power steering system to reduce noise. Worm reducers can be made and from many different materials. The following three-stage process will explain the components of a low-noise worm reducer.
    Worm gear reducers can be mounted at a 90-degree angle to the input worm shaft and are available with various types of hollow or solid output shafts. These reducers are especially beneficial for applications where noise reduction is essential. They also have fewer parts and are smaller than other types of reducers, making them easier to install.
    Worm gear reducers are available from various manufacturers. Due to their widespread availability, gear manufacturers maintain extensive inventories of these reducers. The worm gear ratio is standard, and the size of the worm gear reducer is universal. Also, worm gear reducers do not need to be sized for a specific purpose, unlike other load interruptions.
    worm_reducer

    pocket

    A worm gear reducer is a transmission mechanism with a compact structure, large transmission ratio, and self-locking function under certain conditions. The worm gear reducer series products are designed with American technology and have the characteristics of stable transmission, strong bearing capacity, low noise, and compact structure. In addition, these products can provide a wide range of power supplies. However, these worm reducers are prone to leaks, usually caused by design flaws.
    Worm gear reducers are available in single-stage and double-stage. The first type consists of an oil tank that houses the worm gear and bearings. The second type uses a worm gear with a sleeve for the first worm gear.
    When choosing a gear reducer, it is essential to choose a high-quality unit. Improper gear selection can cause rapid wear of the worm gear. While worm gear reducers are generally durable, their degree of wear depends on the selection and operating conditions. For example, overuse, improper assembly, or working in extreme conditions can lead to rapid wear.
    Worm reducers reduce speed and torque. Worm gears can be used to reduce the speed of rotating machines or inertial systems. Worm gears are a type of bevel gear, and their meshing surfaces have great sliding force. Because of this, worm gears can carry more weight than spur gears. They are also harder to manufacture. However, the high-quality design of the worm gear makes it an excellent choice for applications requiring high torque and high-speed rotation.
    Worm gears can be manufactured using three types of gears. For large reduction ratios, the input and output gears are irreversible. However, the worm reducer can be constructed with multiple helices. The multi-start worm drive also minimizes braking effects.

    Self-locking function

    The worm reducer is self-locking to prevent the load from being driven back to the ground. The self-locking function is achieved by a worm that meshes with the rack and pinion. When the load reaches the highest position, the reverse signal is disabled. The non-locking subsystem back-drives the load to its original position, while the self-locking subsystem remains in its uppermost position.
    The self-locking function of the worm reducer is a valuable mechanical feature. It helps prevent backing and saves the cost of the braking system. Additionally, self-locking worm gears can be used to lift and hold loads.
    The self-locking worm gear reducer prevents the drive shaft from driving backward. It works with the axial force of the worm gear. A worm reducer with a self-locking function is a very efficient machine tool.
    Worm gear reducers can be made with two or four teeth. Single-ended worms have a single-tooth design, while double-ended worms have two threads on the cylindrical gear. A multi-boot worm can have up to four boots. Worm reducers can use a variety of gear ratios, but the main advantage is their compact design. It has a larger load capacity than a cross-shaft helical gear mechanism.
    The self-locking function of the worm reducer can also be used for gear sets that are not necessarily parallel to the shaft. It also prevents backward travel and allows forward travel. The self-locking function is achieved by a ratchet cam arranged around the gear member. It also enables selective coupling and decoupling between gear members.
    worm_reducer

    high gear ratio

    Worm reducers are an easy and inexpensive way to increase gear ratios. These units consist of two worm gears – an input worm gear and an output worm gear. The input worm rotates perpendicular to the output worm gear, which also rotates perpendicular to itself. For example, a 5:1 worm gearbox requires 5 revolutions per worm gear, while a 60:1 worm gearbox requires 60 revolutions. However, this arrangement is prone to inefficiency since the worm gear experiences only sliding friction, not rolling friction.
    High-reduction applications require many input revolutions to rotate the output gear. Conversely, low input speed applications suffer from the same friction issues, albeit with a different amount of friction. Worms that spin at low speeds require more energy to maintain their movement. Worm reducers can be used in many types of systems, but only some are suitable for high-speed applications.
    Worm gears are challenging to produce, but the envelope design is the best choice for applications requiring high precision, high efficiency, and minimal backlash. Envelope design involves modifying gear teeth and worm threads to improve surface contact. However, this type of worm gear is more expensive to manufacture.
    Worm gear motors have lower initial meshing ratios than hypoid gear motors, which allows the use of smaller motors. So a 1 hp worm motor can achieve the same output as a 1/2 hp motor. A study by Nissei compared two different types of geared motors, comparing their power, torque, and gear ratio. The results show that the 1/2 HP hypoid gear motor is more efficient than the worm gear motor despite the same output.
    Another advantage of the worm gear reducer is the low initial cost and high efficiency. It offers high ratios and high torque in a small package, making it ideal for low to medium-horsepower applications. Worm gear reducers are also more shock-resistant.
    China Double Enveloping Worm Reduction Industry Transmission Gearbox Appilcation for Mixer     with Best Sales China Double Enveloping Worm Reduction Industry Transmission Gearbox Appilcation for Mixer     with Best Sales
    editor by czh 2022-11-30